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The American version of this process includes a post-fire reduction to
produce a wide range of colors and effects. To make my pieces, I
start with a lump of moist clay, and usually make many similar pieces
at one time. I sign, date and add the copyright symbol when the clay
is moist. (Note: only the designs are copyrighted, not the shapes).
After drying, they are placed in an electric bisque kiln and fired to cone
05-08. The designs and glazes are applied after the pieces are cool. The glazes
are formulated in my studio and are made using a variety of ingredients,
including some exotic metal compounds. These, in combination with
other glaze materials, give me the various hues and surface effects. The effect
that firing has on these glazes can be seen in the following series of pictures.
The first picture (just click on it to see a larger size) shows the tile with about
100 glazes just after being painted on.
The tiles are painted with one coat on the right side, two coats in the middle
and three coats thick on the left hand side. The stripe on top of the glaze section is a
clear glaze one layer thick. |
The second picture is the effect of firing to a cone 07 temperature, in an oxidzing
(meaning excess oxygen) atmosphere.
The third picture shows the same tile after a RAKU post-fire reduction firing.
(this means a lack of oxygen, excess carbon monoxide present from the burning of the
organic material used)
So after the piece is glazed, and air dried, it is heated on top of a gas kiln, to dry it
further.It is then placed in the kiln that is hot from the previous firing.
The pieces are observed until the glaze appears to have melted, between 1750 to
1850 degrees Fahrenheit.
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At this time they are removed and placed into a container containing any
natural combustible materials, such as: dry leaves, sawdust, paper, etc.
These spontaneously ignite on contact with the hot piece. A lid is placed
on top of the container to put out the flame. This make a reducing (lack of
oxygen) atmosphere and produces smoke and carbon particles.
The formation of the colors and surface effects occurs during this period.
Some of the metal oxides react with the carbon monoxide (from
the incomplete oxidation of the carbon in the organic material present)
and are reduced to the metallic state. Any areas not covered with a glaze,
such as the design lines, will turn black from the smoking. This effect is used
to give my pieces a very different and cohesive look.
After about 10-15 minutes in the reduction atmosphere, the pieces (still around 1000°F) are
removed and dunked into or sprayed with water . This halts the re-oxidation of the glazed
surfaces and, because of the sudden temperature change, causes the many glaze and
surface cracks observed in the finished pieces. They are cleaned with soap and steel
wool and given a final water rinse and polished.
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